Electromagnetic Seperator High Intensity High Gradient Automatic
1. Product Specifications
| Magnetic Core Material |
High-grade composite electro-permanent magnet |
| Magnetic Field Strength |
10000GS - 35000GS (fully adjustable) |
| Processing Capacity |
1-10t/h (customized per machine specification) |
| Drum Diameter |
600mm / 750mm / 900mm / 1500mm (multiple options) |
| Working Mode |
Dry processing / Wet processing (optional) |
| Protection Standard |
Integrated dustproof and waterproof design |
| Operating Noise |
≤75dB, low-noise running |
| Magnetic System Lifespan |
8+ years of stable service life |
| Optional Features |
Explosion-proof structure, auto feeding & discharging system |
2. Product Description
This premium permanent magnetic separator is a specialized industrial purification unit designed for mineral upgrading and iron contaminant removal. Based on the varying magnetic susceptibility of raw materials and impurities, it delivers precise, residue-free physical separation. Equipped with an optimized magnetic circuit system and high-performance rare earth magnetic roller, the device generates stable high-gradient magnetic force to efficiently capture fine ferromagnetic and weakly magnetic particles from ores and non-metallic bulk materials. Widely applicable across mining, coal processing, ceramic manufacturing, chemical production, building material processing and metal recycling industries, the equipment supports fully automated continuous feeding, separation and discharging for uninterrupted mass production. It effectively elevates raw material grade and finished product purity while cutting material loss and overall operational costs. Featuring a fully sealed integrated body, the separator boasts outstanding environmental adaptability, maintaining stable performance in dusty, humid and heavy-load industrial scenarios. It integrates seamlessly with crushing, grinding and screening production lines, offering reliable, long-lasting purification solutions for diverse mineral processing operations.
3. Product Core Features
Consistent Magnetic Stability & High-precision Separation: Adopting an upgraded scientific magnetic circuit layout, this separator achieves even magnetic field distribution with zero magnetic attenuation after long-hour continuous operation. It attains a maximum separation efficiency of 99.5%, successfully capturing ultra-fine iron powder and trace weak magnetic impurities that standard separation equipment cannot trap, ensuring superior material purification and stable output quality.
Energy-efficient & Pollution-free Operation: Built with a full permanent magnet structure, the unit requires no excitation power during operation, reducing energy consumption by 30%-40% compared with traditional electromagnetic separators. The entire sorting process relies on pure physical separation without chemical additives, resulting in no secondary pollution. All separated iron contaminants are recyclable, enabling maximum resource utilization and sustainable green manufacturing.
Reinforced Wear-resistant Build & Wide Environmental Adaptability: The material-contact drum is fitted with thickened high-toughness rubber lining, delivering strong resistance against persistent material abrasion, impact and wear. With reliable dustproof and waterproof properties, the machine operates reliably in wet, dusty and mildly corrosive working sites, minimizing equipment failure rates and extending overall service longevity.
Dual Dry & Wet Working Modes: Designed as a multi-functional all-in-one unit, the machine supports both dry powder sorting and wet slurry separation. Users can flexibly adjust magnetic field intensity and operational speed according to material properties, satisfying customized processing requirements for different raw materials with a single device.
Low Operational Cost & Effortless Daily Maintenance: Its simplified mechanical structure reduces the number of vulnerable parts, effectively lowering daily wear and operational expenditure. Routine maintenance only requires regular bearing lubrication with no complex professional upkeep needed, saving labor costs and eliminating unnecessary production downtime.
Enhanced Safety & Intelligent Automated Production: Built-in overload protection and anti-splash baffles eliminate potential operational hazards. Custom explosion-proof configuration is available for high-risk environments including coal mines and flammable dust workshops. The optional automatic material handling system enables unmanned operation, greatly improving on-site safety and overall production efficiency.
